The MegaPack UN is a hazardous goods container for the transport of lithium-ion batteries (UN 3480, UN 3481). These can be large batteries for electric vehicles, industrial trucks and photovoltaic storage systems, but also batteries for e-bikes and power tools. Thanks to an ultra-robust, double-walled folding sleeve, the battery container reliably protects against shocks and impacts. Another advantage: the folding mechanism minimizes volume, making it efficient to return empty containers.
The MegaPack UN is available in three versions: BASIC (for undamaged batteries), ADVANCED (for prototypes, out-of-spec batteries, defective and damaged batteries) and PREMIUM (for defective and damaged batteries that require extra protection). The ADVANCED and PREMIUM versions contain a fireproof filling material. Individual configurations are available upon request. With a total of seven sizes and three variants, the series represents one of the largest portfolios of plastic hazardous goods containers.
Dimensions
Min. 1140 x 595 mm
Max. 2800 x 1800 mm
Loads
Max. total weight: 400 – 1,500 kg
Packaging instructions
P903, P904, P905, P906, P908, P909, P910 LP903, LP904, LP905, LP906
The rails allow batteries to be securely lashed inside the container. This prevents slipping and avoids damage. The eyelets can be flexibly positioned on the rail depending on the size of the battery.
The hazardous goods container is strapped with two to four tensioning belts. These prevent the container from bursting open and spilling hazardous goods if it tips over or falls during handling or transport. Metal hook fasteners make the straps easier to open and close.
The ADVANCED and PREMIUM versions are equipped with a fire-resistant textile made of E-glass fiber needle mats. The material has very good chemical and thermal resistance. It is absorbent and not electrically conductive.
In accordance with hazardous goods packaging requirements, the container has dangerous goods sliding signs for marking full/empty containers and engraved signs with UN marking. Additional options such as document pockets and stickers are also possible.
The container in the PREMIUM version also contains an active fire retardant (e.g. Pyrobubbles). The retardant surrounds the battery and is used to suppress fires and bind any electrolytes and liquids.
80%
volume reduction
Step 01
For storage and return of empties, the MegaPack JUMBO’s lid is first removed and the sleeve folded.
Step 02
The folded sleeve is then placed in the middle of the pallet and the lid is put back on.
Step 03
The folded containers can be stacked as individual packaging units.
External dimensions | Inner dimensions | Packaging instructions | Special provisions | Packing group | Data sheet | Shop |
|---|---|---|---|---|---|---|
| 1140 x 595 x 635 | 1060 x 515 x 443 | BASIC: P 903 ADVANCED + PREMIUM: P908, P909, P910 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | II |  | |
| 1200 x 800 x 932 | 1134 x 734 x 752 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | I | | |
| 1495 x 1140 x 635 | 1385 x 1030 x 443 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | I | | |
| 1200 x 1000 x 1000 | 1092 x 892 x 812 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | I | | |
| 2250 x 1140 x 635 | 2140 x 1030 x 443 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | II | | |
| 1700 x 1140 x 1157 | 1590 x 1030 x 965 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | I | | |
| 2800 x 1800 x 827 | 2700 x 1700 x 630 | BASIC: LP 903 ADVANCED + PREMIUM: LP 904, LP 905 | BASIC: - ADVANCED + PREMIUM: SV 377, SV 387, SV 636 | II | |
The MegaPack UN is also approved as a hazardous goods container for the storage and transport of other solid hazardous substances or hazardous goods from packing groups II and III, and in certain cases, even from packing group I. The approval complies with the applicable requirements for International Carriage of Dangerous Goods by Road (ADR) and by Rail (RID) as well as the International Maritime Dangerous Goods (IMDG) code.
For over 50 years, we’ve been your trusted partner in plastic packaging – consistently meeting challenges through our expertise in new technologies and future innovations, including battery packaging. Take advantage of our wide selection of UN-certified hazardous goods containers for lithium batteries. If you have any questions about our containers, development and equipment options, we are happy to help. We would also be pleased to answer any questions about transport packaging options for critically defective batteries. Simply contact us using the contact form.
